كتالوج المنتجات

كتالوج المنتجات

I.G.R.B. series for bars Induction Heating & Shearing

  • This oven has been designed for heating brass bars with an integrated shear cutting system. The INDUCTION heating system guarantees effective heating of the entire bar and the burr-free cutting system facilitates hot forging of the heated piece inside the mold. All six main movements are managed by NC by brushless motors.

    The continuous furnace is completely automatic in the functions of loading, advancement, hot cutting and unloading towards the press by means of a pick-up device and predisposed to synchronism with the press for automatic molding.

    The system is characterized by the high versatility and productivity of the parts to be heated, all with an extremely accurate design in order to maximize performance while taking up minimal space.

    The induction oven is equipped with 2 inductors always connected to the cooling system. By means of two tracks it is possible to manually move the inductors thus making the production change very fast. As regards the electrical connection, simply disconnect the 3 power terminals and reconnect them after changing the position of the inductor, which is necessary for the new type of product to be heated.

    The bar slides inside the inductor on a refractory base suitable for the sliding of the material to be heated. The main elements for the drive are two brushless motors managed by dedicated drives. In addition, for a control of absolute precision, laser photocells will be used to check the correct position of the bar.

    The kiln will be equipped with an automatic bar loader. The operator will deposit the bundle of bars in the appropriate support surface and, after cutting the containment bands, the harpoons will begin to bring the bar to be heated into the loading area. The first phase will only be an approach; during the second phase, after consent of the machine cycle, the bar will be deposited in the appropriate roller conveyor waiting for the cutting cycle to consent to advance. Appropriate openings in the rear walls will avoid possible collisions with the forklift forks, and special anchors will ensure their correct position during the entire work cycle and bar loading.

    Movements of the blades for bar shearing managed by two brushless motors. At each production change, the cutting blades are brought closer together to obtain maximum precision and efficiency in cutting. External lubrication system for longer blade life. Exact length check of the piece before cutting by means of a movement punch managed by a brushless motor. A studied geometry of the cutting blades has allowed the double use thus doubling the number of cuts. Once the first cutting section is finished, by inverting and overturning the blades, it is possible to use the same for the second section of cuts. Cutting blades replacement time max 15 seconds.

    Having to satisfy all the production needs of molding, the cut part of the bar slides over a device which, by means of an ultra-precise and fast CN motor system, creates the condition of being able to print in single or double shapes. This system has the function of making the material to be printed reach the gripping hand of the press.

    Again by further movement, the end piece of bar waste will be discharged into a special container.
    • Features
    • Pieces example
    • Optionals
    • Tag
    • Brass bars, Ferrous materials, Hot stamping
    • Range and combinations